Carbotechnik hot gas generators
Hot gas generators: versatile solutions for industrial applications
Our hot gas generators are the perfect solution for companies that prioritize efficiency, flexibility, and sustainability. Even the high-capacity models do not require a refractory lining—a major advantage that saves a significant amount of time during installation. This design also allows for extremely rapid load changes. Thanks to their robust construction, our hot gas generators are highly resistant to rapid temperature changes. For you, this means less maintenance and reduced downtime. Our muffle pulse burners support uniform combustion, which further reduces energy consumption and thus makes your production processes more efficient.
With the combined combustion system of our combination burners, you can flexibly perform both the combustion of lignite, biomass, or sewage sludge, as well as the combustion of gaseous and liquid alternative fuels. This not only expands your fuel options but also optimizes your cost structure. And best of all: Flue gas recovery also enables you to save on fuel and filter costs, further reducing your operating expenses. In addition, we deliver the entire system on a turnkey basis, guaranteeing you maximum planning reliability.
Applications:
Cement industry: Clinker sand drying, building material and raw material drying
Lime and gypsum industry: Furnaces for drying and calcination.
General: Feed drying, grinding and drying
Technical details
Our hot gas generators are custom-designed and sized to meet your specific requirements. Therefore, the following key data is intended solely as a general guide for your planning.
Innovative flow technology for optimal combustion
In our HGGs, the combustion air flows in a spiral pattern through a radial vane grid toward the burner outlet. As a result of this impulse, part of the flow returns radially inward, while the other half continues to flow with the fresh air. This return flow creates vigorous turbulence into which the fuel is introduced. This ensures continuous after-ignition with hot flame gas.
Thanks to a stable layer of cold air, the outer wall remains cool and the system requires no refractory lining. In addition, a cooling air blower provides additional cooling of the combustion chamber from the outside.
Our high-performance pulse burner ensures reliable combustion and high burn-out efficiency right in the combustion chamber. The downstream mixing chamber increases the residence time and perfectly adjusts the hot gas temperature. Here, the mixing air is directed through an annular gap for cooling and is only fed into the hot gas at the end. In combination with the burner, the design of the mixing chamber ensures that all requirements of the TA-Luft are met without additional measures.
Advantages of our hot gas generators
Our hot gas generators offer you a wide range of advantages that combine efficiency, flexibility, and sustainability. See for yourself how these innovative solutions can optimize your production processes.
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Experience Carbotechnik’s hot gas generators
